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Breaking Ground in Steel Production: Unveiling a Revolutionary Binder for Pelletizing and Sintering
In a major leap forward for the steel industry, a groundbreaking binder has emerged, promising to revolutionize the processes of pelletizing and sintering. This innovative development holds the potential to enhance efficiency, reduce environmental impact, and elevate the overall quality of steel production.Introducing the Next-Gen Binder:This cutting-edge binder, meticulously designed for pelletizing and sintering applications, marks a significant departure from traditional methods. Its unique formulation addresses key challenges in the industry, offering superior binding properties that enhance the strength and integrity of pellets and sinters.Key Advantages:Improved Pellet Strength: The new binder significantly enhances the strength of pellets, ensuring they withstand the rigorous handling and transportation processes with minimal breakage.Enhanced Sintering Efficiency: During the sintering process, the binder contributes to improved cohesion and uniformity, resulting in higher-qualiRead more -
RDI(Reduction Degradation Index) and Blast Furnace Yield
RDI—-Reduction Degradation Index.Raw materials (especially sinter ore) in BF production process will be severely broken and Pulverized when reduced in the low-temperature zone in the upper layer of the blast furnace, which will reduce the porosity of the column and deteriorate the gas permeability.For every 5% increase in the RDI, the blast furnace output will decrease by 1.5% and the CO utilization rate will also decrease. the level of RDI is related to the type of ore powder used in the sinter production. The sintered ore produced from rich ore powder has a high RDI, the sintered ore produced from concentrate powder with high TiO2 content also has a high RDI, while the RDI is low when magnetite concentrate powder is used. The way to reduce RDI is to try to reduce the number of sintered ore RDI caused by the elevation of the skeletal crystalline rhombic hematite, can be appropriate to increase the FeO content or add halide CaF2, CaCl2, etc.. Many enterprises spraying 3% halide solutioRead more -
Our New Factory is in Production
By July, production began at our fourth plant(Dazhou) , which is equipped with a fully automated binder production line. Standardized production not only increases our capacity, but also ensures that the quality of our products, both in terms of quantity and quality, is as high as possible to meet the needs of our customers. Providing our customers with the best quality binder.Our binder products can be customized to meet the specific needs of our customers, whether the materials are mineral powders or metallurgical wastes or pelletized ores.We have invested 20 millions USD to this factory to meet the demands of international market , this factory is located in the southwest region of China (in Dazhou, Sichuan Province) with convenient transportation and excellent terrain.It covers an area of more than 13,300 square meters and has nearly two hundred employees. With an annual production capacity of up to 200,000 tons, the production scale is among the top in the same industry in China.IRead more -
Rotary Hearth Furnace(RHF) Direct Reduction Technology of Zinc - bearing Dust in Iron and Steel Plants - Rotary Hearth Furnace Dezincification Binder
During the production process of steel plant, a large amount of valuable zinc-bearing dust and sludge will be produced, including sintering dust, dedusting ash and sludge in blast furnace , electric furnace , converter, and mill scale, etc. For a long time, most of these zinc-bearing dusts have been recycled and directly returned to sintering for utilization. However, with the continuous enrichment of these harmful elements in the production cycle and the increasing proportion of waste galvanized mill scale used in steelmaking, some of them contain The zinc content in zinc dust and sludge materials is also gradually increasing, which affects the life of equipment and thus affects the production process.The main components of these dusts are iron and carbon, but they also contain some harmful elements such as zinc, lead, potassium, and sodium. This part of the dust cannot be completely digested by the current conventional utilization methods, so this part of the dust can only be disposRead more -
How much do you know about how to use mill scale?—–The Mill Scale Binder
Mill scale is a by-product of steelmaking and steel rolling, and it is the scales that fall off the iron during steel refining and cold extraction. It is an oxide of iron, mainly iron oxide and ferrous oxide, with an iron content of about 70%.Generally, there are two ways to use mill scale : one is to use it as an auxiliary material for sintering, and the other is to treat the mill scale with binder pressure briquettes and directly supply it to steelmaking as a slagging agent, which has the functions of slagging , temperature adjustment , and reduce the cost of steelmaking.There is a hardness standard before the iron oxide briquettes are put into the furnace. The purpose is to consider from the perspective of the smelting furnace to avoid disintegration during feeding and increase the thickness of the slag layer, which has a negative effect.Mill scales binders and auxiliary materials are added to the converter by pressing briquettes, which have a strong slag-forming and temperature-regRead more -
Silicon-Manganese Alloy Ball - an Indispensable Deoxidizer in the Steelmaking Process
Silicon-manganese alloy briquette is an indispensable composite deoxidizer in the steelmaking process. Its chemical composition is FeMn58Si14. It is formed into a spherical block after special processing of silicon-manganese and various materials including binders. It has the effect as silicon- manganese bricks. It can reduce the amount of ferrosilicon and silicon manganese used in steelmaking alloys, and has a wide range of applications in the field of steelmaking.Briquette composed of manganese, silicon, iron and a small amount of carbon and other elements , which are cold-pressed after adding binder . Since manganese and silicon are the main alloying elements used in carbon steel, and almost all steel types require manganese for deoxidation, silicon-manganese alloy briquettes are also a commonly used deoxidizer in the steelmaking process.Manganese is added into molten steel as an alloying element to produce alloy steel, thereby improving the mechanical properties of the steel and inRead more -
Do You Know the Role of Silicon Carbide Binder?
The more common silicon carbide in the market mainly includes black silicon carbide and green silicon carbide. Black silicon carbide contains about 95% SiC, and its toughness is higher than that of green silicon carbide. It is mostly used for processing materials with low tensile strength, such as glass, ceramics, stone, refractory materials, cast iron and non-ferrous metals. Green silicon carbide contains more than 97% SiC and has good self-sharpening properties. It is mostly used for processing hard alloys, titanium alloys and optical glass, and is also used for honing cylinder liners and fine grinding high-speed steel tools. Generally, silicon carbide with a relatively fine particle size of 0.5-3 mm is used in an electric furnace . Add silicon carbide binder to make briquettes and then use them in the furnace, which is easy to melt and absorb. When used in a cupola , the particle size will be required larger silicon carbide , so as not to be washed out by strong air currents. In addRead more -
The Role and Application of Silicon Carbide Briquettes in the Steelmaking Industry
Silicon carbon briquette is an alloy composed of silicon and carbon, also known as high-carbon silicon, that is, ferrosilicon with a large carbon content. The silicon-carbon alloy is crushed and mixed with silicon powder and other raw materials according to the ratio, and silicon-carbon briquette binder is added, and pressed into a briquette shape to make it more in line with the steelmaking process .Silicon carbon briquettes made by adding silicon carbon briquette binders are one of the most widely used smelting materials at present, which can present a good property in deoxidation and inoculation, and can also be used as a reducing agent. It can optimize the quality of molten steel and improve the quality of products; reduce the amount of alloy added, reduce the cost of steelmaking, increase economic benefits, and reduce the labor intensity of workers.silicon carbide briquette :1. Deoxidation. The use of silicon carbon briquettes in the steelmaking industry can reduce the deoxidationRead more -
The Key Role of Coke Powder Binder in the Recycling of Pulverized Coke Part two
Compared with carbonization (bitumen) and humic acid, our pulverized coke binder technology has obvious advantages:1. High strength: This technology uses ordinary briquetting machine, and our pulverized coke binder is added in the process. The cold strength is generally 65--100 kg/briquette, and the hot strength is generally up to 130kg-160kg/briquette. Higher can reach 200~250 kg/briquette; high temperature resistance is around 1200-2050 degrees.2. The production process is short: our pulverized coke binder and coke powder are mixed in proportion, fully stirred evenly, extruded by a briquetting machine, and then dried to form a coke product, and pitch is used as a pulverized coke binder Bonding requires heating, forming, carbonization and other processes to form coke, and the cost of forming coke is 2-3 times higher than that of this technology.3.Environmental protection and pollution-free. Jianjie Group's pulverized coke binder technology produces coke, from stirring, molding to dryiRead more -
The Key Role of Pulverized Coke Binder in the Recycling of Coke Powder Part one
Coke is an extremely important industrial resource, widely used in metallurgy, chemical industry and other fields, but coke will produce a small amount of powder during coke breaking, transportation and use. In the process of producing finished products in coking plants, the transmission process of steel plant conveyor belts A certain amount of powder will be produced in the process, and the recovery of these powders requires the use of pulverized coke binders. It is reported that the coke powder produced in these processes accounts for about 20% of coke every year. Most of these coke powders are used to make coal for power generation, and the other part is piled up randomly, which not only wastes resources, but also pollutes the environment. With the increasing demand for coke and the increase of coke resources (coking coal), the carbon-to-steel ratio generally used in steelmaking in steel plant is 1:2, and the consumption of coke is large. How to fully and effectively apply coke powdRead more
