Jianjie Binder News: Advancements in Binder Applications for Global Manufacturing

Breaking Ground in Steel Production: Unveiling a Revolutionary Binder for Pelletizing and Sintering
2022-06-07
In a major leap forward for the steel industry, a groundbreaking binder has emerged, promising to revolutionize the processes of pelletizing and sintering. This innovative development holds the potential to enhance efficiency, reduce environmental impact, and elevate the overall quality of steel production.Introducing the Next-Gen Binder:This cutting-edge binder, meticulously designed for pelletizing and sintering applications, marks a significant departure from traditional methods. Its unique formulation addresses key challenges in the industry, offering superior binding properties that enhance the strength and integrity of pellets and sinters.Key Advantages:Improved Pellet Strength: The new binder significantly enhances the strength of pellets, ensuring they withstand the rigorous handling and transportation processes with minimal breakage.Enhanced Sintering Efficiency: During the sintering process, the binder contributes to improved cohesion and uniformity, resulting in higher-quali
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RDI(Reduction Degradation Index) and Blast Furnace Yield
2022-05-02
RDI—-Reduction Degradation Index.Raw materials (especially sinter ore) in BF production process will be severely broken and Pulverized when reduced in the low-temperature zone in the upper layer of the blast furnace, which will reduce the porosity of the column and deteriorate the gas permeability.For every 5% increase in the RDI, the blast furnace output will decrease by 1.5% and the CO utilization rate will also decrease. the level of RDI is related to the type of ore powder used in the sinter production. The sintered ore produced from rich ore powder has a high RDI, the sintered ore produced from concentrate powder with high TiO2 content also has a high RDI, while the RDI is low when magnetite concentrate powder is used. The way to reduce RDI is to try to reduce the number of sintered ore RDI caused by the elevation of the skeletal crystalline rhombic hematite, can be appropriate to increase the FeO content or add halide CaF2, CaCl2, etc.. Many enterprises spraying 3% halide solutio
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Our New Factory is in Production
2022-04-12
By July, production began at our fourth plant(Dazhou) , which is equipped with a fully automated binder production line. Standardized production not only increases our capacity, but also ensures that the quality of our products, both in terms of quantity and quality, is as high as possible to meet the needs of our customers. Providing our customers with the best quality binder.Our binder products can be customized to meet the specific needs of our customers, whether the materials are mineral powders or metallurgical wastes or pelletized ores.We have invested 20 millions USD to this factory to meet the demands of international market , this factory is located in the southwest region of China (in Dazhou, Sichuan Province) with convenient transportation and excellent terrain.It covers an area of more than 13,300 square meters and has nearly two hundred employees. With an annual production capacity of up to 200,000 tons, the production scale is among the top in the same industry in China.I
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Silicon-Manganese Alloy Ball - an Indispensable Deoxidizer in the Steelmaking Process
2022-01-14
Silicon-manganese alloy briquette is an indispensable composite deoxidizer in the steelmaking process. Its chemical composition is FeMn58Si14. It is formed into a spherical block after special processing of silicon-manganese and various materials including binders. It has the effect as silicon- manganese bricks. It can reduce the amount of ferrosilicon and silicon manganese used in steelmaking alloys, and has a wide range of applications in the field of steelmaking.Briquette composed of manganese, silicon, iron and a small amount of carbon and other elements , which are cold-pressed after adding binder . Since manganese and silicon are the main alloying elements used in carbon steel, and almost all steel types require manganese for deoxidation, silicon-manganese alloy briquettes are also a commonly used deoxidizer in the steelmaking process.Manganese is added into molten steel as an alloying element to produce alloy steel, thereby improving the mechanical properties of the steel and in
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The Role and Application of Silicon Carbide Briquettes in the Steelmaking Industry
2021-12-19
Silicon carbon briquette is an alloy composed of silicon and carbon, also known as high-carbon silicon, that is, ferrosilicon with a large carbon content. The silicon-carbon alloy is crushed and mixed with silicon powder and other raw materials according to the ratio, and silicon-carbon briquette binder is added, and pressed into a briquette shape to make it more in line with the steelmaking process .Silicon carbon briquettes made by adding silicon carbon briquette binders are one of the most widely used smelting materials at present, which can present a good property in deoxidation and inoculation, and can also be used as a reducing agent. It can optimize the quality of molten steel and improve the quality of products; reduce the amount of alloy added, reduce the cost of steelmaking, increase economic benefits, and reduce the labor intensity of workers.silicon carbide briquette :1. Deoxidation. The use of silicon carbon briquettes in the steelmaking industry can reduce the deoxidation
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The Key Role of Coke Powder Binder in the Recycling of Pulverized Coke Part two
2021-12-05
Compared with carbonization (bitumen) and humic acid, our pulverized coke binder technology has obvious advantages:1. High strength: This technology uses ordinary briquetting machine, and our pulverized coke binder is added in the process. The cold strength is generally 65--100 kg/briquette, and the hot strength is generally up to 130kg-160kg/briquette. Higher can reach 200~250 kg/briquette; high temperature resistance is around 1200-2050 degrees.2. The production process is short: our pulverized coke binder and coke powder are mixed in proportion, fully stirred evenly, extruded by a briquetting machine, and then dried to form a coke product, and pitch is used as a pulverized coke binder Bonding requires heating, forming, carbonization and other processes to form coke, and the cost of forming coke is 2-3 times higher than that of this technology.3.Environmental protection and pollution-free. Jianjie Group's pulverized coke binder technology produces coke, from stirring, molding to dryi
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The Key Role of Pulverized Coke Binder in the Recycling of Coke Powder Part one
2021-11-30
Coke is an extremely important industrial resource, widely used in metallurgy, chemical industry and other fields, but coke will produce a small amount of powder during coke breaking, transportation and use. In the process of producing finished products in coking plants, the transmission process of steel plant conveyor belts A certain amount of powder will be produced in the process, and the recovery of these powders requires the use of pulverized coke binders. It is reported that the coke powder produced in these processes accounts for about 20% of coke every year. Most of these coke powders are used to make coal for power generation, and the other part is piled up randomly, which not only wastes resources, but also pollutes the environment. With the increasing demand for coke and the increase of coke resources (coking coal), the carbon-to-steel ratio generally used in steelmaking in steel plant is 1:2, and the consumption of coke is large. How to fully and effectively apply coke powd
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Coal Briquetting Binder - the Best Partner to Improve Pulverized Coal Molding
2021-11-18
As the degree of coalification increases, the plasticity of coal decreases rapidly, and the formability resistance changes. For coal with a high degree of coalification, it is generally necessary to add a viscous agent to increase the plasticity of the coal before it can be formed.1. Shape characteristics of coalThe forming characteristics of coal is an important internal reason affecting the forming process of coal powder, especially the elasticity and plasticity of coal are more prominent. The plasticity of coal is higher and higher, and the formation of coal dust is more typical.2. Molding pressureWhen the forming force is less than the pressure crushing force, the mechanical strength of the formed coal increases with the increase of the forming pressure. Different types of coal have different crushing forces. The pressure is closely related to the type of coal, the combination of moisture and particle size of the material, the type and quantity of the binder, etc.3. Material moistu
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Development Trend of Iron Ore Pellets Binder
2021-10-12
As the demand for sustainable mining practices increases, the development of eco-friendly binding agents for ore pellets has become a major focus for mining companies. The use of traditional binding agents such as bentonite, a type of clay, has been proven to be unsustainable and harmful to the environment. Therefore, there is a need for more sustainable alternatives.One of the most promising developments in this field is the use of biopolymers as binding agents. Biopolymers are natural, renewable materials that are biodegradable and environmentally friendly. They can be derived from a variety of sources such as plant fibers, starches, and proteins.Another potential development is the use of nanotechnology in the production of binding agents. Nanoparticles can improve the strength and durability of pellets, reducing the need for excessive use of binders. Additionally, they can enhance the flow properties of the pellets, improving the efficiency of the production process.The development
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Coal Briquette Binder Is Making Waves In The World Of Fuel Manufacturing
2021-10-11
Open pit mine, breed sorting. Mining coal. Bulldozer sorts coal. Extractive industry, anthracite. Crushing marshalling complex. Coal industry. Black goldBinder for coal briquette is a new product that is making waves in the world of fuel manufacturing. This specially formulated binder is designed to bind coal dust and other materials together to create high-quality briquettes that burn efficiently and cleanly.Coal briquette binder is made from a blend of high-quality chemicals that react with the coal dust to create a strong, durable bond. This bond not only holds the briquettes together but also helps to improve their combustion properties, resulting in a more efficient and cleaner-burning fuel.One of the key benefits of coal briquette binder is its versatility. It can be used to bind a wide range of materials together, including coal dust, sawdust, and other biomass materials. This makes it an ideal choice for fuel manufacturers looking to create high-quality, eco-friendly briquettes
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