Binder For Pulverized Coke With Hot Strength And Cold Strength

Product Description:

The generation of coke dust, also known as pulverized coke, during coke production and crushing poses a challenge. However, transforming this waste into briquettes serves as a cost-effective coke substitute, alleviating supply constraints of lump coke. Jianjie® binder for cold-press briquettes of pulverized coke, developed through rigorous R&D efforts, offers exceptional binding strength, high reactivity, and adsorption rates. Its high-temperature resistance makes it suitable for use in blast furnaces for ironmaking, alloy production, calcium carbide manufacturing, rock wool factories, foundries, lime kilns, and other industries, where it can partially replace lump coke.

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Product Detail

Range of Application

Used In Blast Furnace For Iron Making, Alloy, Calcium Carbide, Rock Wool Factory, Foundry, Lime Kiln And Other Industries To Partially Replace Lump Coke.

Product Specification

Executive Standard: Q/HJSY 001-2022

Binder Technical Specification
Item	Value
Appearance	Fluid powder
Fineness: (-250μm) (%)	≥90.0
Moisture Content (%)	≤12.0
pH	7.0-9.0
Bulk Density (g/L)	1000±300
Viscosity (mPa·s)	≥5

Product Characteristics

Less Binder for More Products:
Pulverized coke has poor plasticity and it is difficult to mould by applying normal binder. In contrast, applying 4-5% Jianjie® binder can meet the requirement and each ton of binder can produce 20-25 tons of final products.

High Performance:
High forming rate (98% or higher), high wet strength ( 2m drop integrity), high dry strength (200kg+),

Small Fluctuation in Fixed Carbon:
Most of the binder components are organic matters, the ash content is small, and the reduction in fixed carbon is small.

Product Maintenance

Packaging

Package with 25kg woven bags or 1000 kg per jumbo bag.

Storage

Store the bags at a cool, well-ventilated and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Various transportation methods can be provided (inluding airline, shipping and express train)

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Service Process

Our Services

We specialize in delivering comprehensive, customized solutions tailored to our clients' unique requirements. Our services encompass production line design, equipment upgrades, and product parameter adjustments based on trial results, ensuring optimal performance and feasibility. Our team consists of experts with deep theoretical knowledge and extensive practical experience in binder engineering R&D, design, manufacturing, and technical support. We offer a full range of services, including technical consultation, scheme design, product fabrication, equipment sourcing, installation and commissioning, binder supply, production operations, and dedicated after-sales support. Additionally, we provide turnkey EPC (Engineering, Procurement, and Construction) services or phased EPC solutions, customized to meet our clients' specific requirements.

Our Factory

Jianjie Group invested 20 million USD to build a new composite material production base and an automated production line in Dazhou, Sichuan Province. The facility covers an area of more than 13,300 square meters and employs nearly 200 people. We have been focusing on the binder industry for 15 years, and our products are exported to more than 20 countries. With an annual production capacity of up to 300,000 MT, our production scale is among the top in the same industry in China. Our main products include iron ore organic binder, RHF dezincification de-dusting ash binder, dedusting ash briquettes binder, metallurgical furnace binder, drilling fluid filter loss reduction agent, coke powder binder, air-dried briquettes binder, carbon additive binder, and pre-gelatinized maize starch, among others.

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