Air-Dried Binder For Briquette Of Mill Scale

Product Description:

The Jianjie® air-dried mill scale briquettes binder, crafted from an environmentally responsible blend of polymer materials, excels in rapid curing, high binding strength, and efficient forming. Its unparalleled strength, coupled with energy efficiency and non-toxic, eco-friendly attributes, positions it as the premier choice for cold-briquetting applications in both industrial coal and diverse metal/nonmetal briquettes, ensuring optimal performance and safety.

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Product Detail

Range of Application

In The Steel Plant, As Well As For Industrial And Civilian Usage, Coal Briquettes And Mill Scale Pellets Are Produced.

Product Specification

Executive Standard: Q/HJSY 001-2022

Binder Technical Specification
Item	Value
Appearance	Fluid powder
Fineness: (-250μm) (%)	≥90.0
Moisture Content (%)	≤12.0
pH	7.0-9.0
Bulk Density (g/L)	1000±300
Viscosity (mPa·s)	≥5

Air dried mill scale binder is used to granulate mill scale, iron-bearing sludge,dedusting ash, steel slag , etc., and the briquettes do not need to be dried by drier.

This innovative technology has been widely adopted by steel mills as well as industrial and residential applications to effectively recycle and utilize ferrous scrap. In addition, these binders are better than traditional inorganic binders because they have strong adhesion, do not introduce harmful substances that reduce iron grade, and the briquettes have good mechanical strength. The iron oxide scale is used to produce briquettes without drying equipment.

Using this air dried mill scale binder, the briquettes do not need to be dried, they can be directly dried on the field without the need to increase drying equipment and drying process, and also the briquettes have enough strength to be returned to the furnace for iron making. Save enterprise production costs, with significant economic benefits.

Product Characteristics

Rapid Curing:
Store wet pellets/briquettes at room temperature for 12 hours before bagging and transportation.

Easy to Operate:
Blend the binder and the material thoroughly, followed by the addition of water and stirring until cold-pressed.

It can rapidly developing a net-like structure inside the material, it acquires forming strength exceeding 100kg, and possesses temperature resistance up to 1200℃.

High Forming Rate:
Achieving an integrity of 2 meters when dropped and a high success rate (98% or higher) in forming wet pellets or briquettes.

Cost Reduction:
The production cost is reduced by saving on oven investment and eliminating the drying process.

Energy Efficiency and Environment-Friendliness.

Product Maintenance

Packaging

Package with 25kg woven bags or 1000 kg per jumbo bag.

Storage

Store the bags at a cool, well-ventilated and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Various transportation methods can be provided (inluding airline, shipping and express train)

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Service Process

Our Services

We specialize in delivering comprehensive, customized solutions tailored to our clients' unique requirements. Our services encompass production line design, equipment upgrades, and product parameter adjustments based on trial results, ensuring optimal performance and feasibility. Our team consists of experts with deep theoretical knowledge and extensive practical experience in binder engineering R&D, design, manufacturing, and technical support. We offer a full range of services, including technical consultation, scheme design, product fabrication, equipment sourcing, installation and commissioning, binder supply, production operations, and dedicated after-sales support. Additionally, we provide turnkey EPC (Engineering, Procurement, and Construction) services or phased EPC solutions, customized to meet our clients' specific requirements.

Our Factory

Jianjie Group invested 20 million USD to build a new composite material production base and an automated production line in Dazhou, Sichuan Province. The facility covers an area of more than 13,300 square meters and employs nearly 200 people. We have been focusing on the binder industry for 15 years, and our products are exported to more than 20 countries. With an annual production capacity of up to 300,000 MT, our production scale is among the top in the same industry in China. Our main products include iron ore organic binder, RHF dezincification de-dusting ash binder, dedusting ash briquettes binder, metallurgical furnace binder, drilling fluid filter loss reduction agent, coke powder binder, air-dried briquettes binder, carbon additive binder, and pre-gelatinized maize starch, among others.

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