Binder For Dedusting Ash Briquette Of RHF Dezincification

Product Description:

The Jianjie® binder for RHF dezincification dedusting ash briquettes is an eco-friendly blend of advanced polymer materials, engineered for optimal performance. It boasts a low dosage requirement, minimal ash content, and exceptional binding strength, leading to high forming rates and robust briquettes. These briquettes exhibit remarkable resilience against disintegration and pulverization at elevated temperatures, ensuring high temperature resistance, superior reduction capabilities, and exceptional zinc and metallization rates.

Get Free Sample Download BROCHURE Whatsapp

Product Detail

Range of Application

Steel Plant Dedusting Ash Containing Zinc.

Product Specification

Executive Standard: Q/HJSY 001-2022

Binder Technical Specification
Item	Value
Appearance	Fluid powder
Fineness: (-250μm)(%)	≥90.0
Moisture Content (%)	≤12.0
pH	7.0-9.0
Bulk Density (g/L)	1000±300
Viscosity (mPa·s)	≥5

The RHF dezincification dedusting ash binders represent a groundbreaking technology tailored specifically for bonding zinc-laden dedusting ash in the metallurgical sector. This innovation has garnered widespread adoption due to its ability to enhance resource sustainability by efficiently recovering and utilizing iron and zinc from metallurgical waste, while concurrently reducing production costs and boosting enterprise output.

Distinguishing themselves from conventional inorganic binders, these binders offer a combination of advantages: lower dosage requirements, stronger bonding force, higher briquette formation rates, and reduced fines generation. The resulting briquettes possess sufficient mechanical strength for production and transportation, streamlining process flows, minimizing space occupation, and lowering engineering investments.

The equipment involved is straightforward, ensuring stable and reliable operation with low production costs. Critically, this process facilitates zinc metal recovery while effectively eliminating harmful elements such as lead, potassium, and sodium. Furthermore, the enriched zinc content in the blast furnace prevents issues like tumor formation, furnace wall cracking, and gas pipeline blockage, enhancing blast furnace permeability, ultimately contributing to smooth production and extended furnace lifespan.

Product Characteristics

High Professionalism:
It is used specially to pelletize dedusting ash in steel plant. It delivers high binding performance. Metallized pellets can satisfy requirements of blast furnace and stop cyclic zinc enrichment from causing scabbing, tuyere deformation and other problems that may cause roof temperature rises.

Calcium Oxide Resistance:
It can bind with calcium oxide in zinc-containing dedusting ash. The resulting pellets can resist cracking, disintegration and pulverization resulting from residual calcium oxide and increase wet/cold strength.

Good Effect:
Each ton of binder can produce 25-50 tons of pellets. High forming rate (98%). High dry cold strength (80 kg or higher). No disintegration, low pulverization percentage, high reduction performance and high metallization performance (80%).

Cost Reduction:
Less binder for more products, high binding strength, cold-pressing, simple process, low-cost equipment and low production cost.

Energy Efficiency and Environment-Friendliness.

Product Maintenance

Packaging

Package with 25kg woven bags or 1000 kg per jumbo bag.

Storage

Store the bags at a cool, well-ventilated and dry place.
Put them on a damp-proof cushion or pallet.
Exposure to the sun or rain is strictly prohibited.

Shipping

Various transportation methods can be provided (inluding airline, shipping and express train)

Get Free Sample:

get the simple

Service Process

Our Services

We specialize in delivering comprehensive, customized solutions tailored to our clients' unique requirements. Our services encompass production line design, equipment upgrades, and product parameter adjustments based on trial results, ensuring optimal performance and feasibility. Our team consists of experts with deep theoretical knowledge and extensive practical experience in binder engineering R&D, design, manufacturing, and technical support. We offer a full range of services, including technical consultation, scheme design, product fabrication, equipment sourcing, installation and commissioning, binder supply, production operations, and dedicated after-sales support. Additionally, we provide turnkey EPC (Engineering, Procurement, and Construction) services or phased EPC solutions, customized to meet our clients' specific requirements.

Our Factory

Jianjie Group invested 20 million USD to build a new composite material production base and an automated production line in Dazhou, Sichuan Province. The facility covers an area of more than 13,300 square meters and employs nearly 200 people. We have been focusing on the binder industry for 15 years, and our products are exported to more than 20 countries. With an annual production capacity of up to 300,000 MT, our production scale is among the top in the same industry in China. Our main products include iron ore organic binder, RHF dezincification de-dusting ash binder, dedusting ash briquettes binder, metallurgical furnace binder, drilling fluid filter loss reduction agent, coke powder binder, air-dried briquettes binder, carbon additive binder, and pre-gelatinized maize starch, among others.

FAQ